Sustainability

WE PROTECT OUR MOTHER NATURE

WE PROTECT OUR MOTHER NATURE

We are surrounded with people we love, people we care about. We live in a place we must all care about. EARTH. OUR HOME. That’s our commitment twards you, us and our mother nature. Through our manufacturing process, Mac Carpet puts all the effort in running a sustainable yet profitable business that emphasize our values, achieve our mission and reflect our vision.

Our Commitment

MAC aspires to play a prominent role in sustainable business development. Respecting human rights is an integral part of responsible business behavior and builds on our corporate values. MAC aims to fulfill the society s expectations by treating people conscientiously and with dignity. As we incorporate human rights principles into our policies and regulations, we also encourage our business stakeholders to do likewise, recognize and respect human rights.

Our Approach

MAC functions in a highly controlled environment that which incorporates laws and regulations designed to rectify that customers business and operations do not involve unethical activities . MAC Human Rights commitment & ILO impacts and influences all the different internal and external stakeholders.

Integrated Management system IMS


MAC have IMS as: An integrated management system (IMS) that combines all related components of a business into one system for easier management and operations. Quality ISO9001, Environmental ISO14001, and Safety ISO45001 management systems are often combined and managed as an IMS.

QMS

EMS

OH&S

Quality Management system (QMS)

ISO9001:2015

MAC uses the standard to demonstrate the ability to consistently provide products and services that meet customer and regulatory requirements.

BRC GLOBAL STANDARD CONSUMER PRODUCTS - ISSUE 4

This Standard was first published in 2003 and since then it has undergone extensive changes to support the needs of the wide-reaching consumer products industry. Along the way it has developed into a robust Standard based on the principles of risk assessment and good manufacturing practice (GMP) to deliver safe, legal products of specified quality to the end Consumer.

Continuous improvement for products & processes

MAC is committed to improve our processes & products for approaches as: Focusing on our customer requirements Mac committed to continuously improve manufacturing capabilities and implement latest update of continuous improvement approaches such as but not limited to:
- Lean Manufacturing
- Six Sigma
- DOE(Design of Experiment)
- QFD (Quality Function Deployment)
- SPC (Statistical Process Control
- Process capability

Environmental Management System

ISO14001:2015 cert

MAC comply with Environmental system & certified ISO 14001:2015 cert .

ISO50001:2011 Cert

MAC comply with Energy management system EnMS & certified ISO50001:2011 cert .

Detox Program

MAC have & implement chemical management system & comply with DETOX Programme Where the wastewater was tested after treatment randomly by accredited laboratories such as Intertek ,SGS, BV and it is compatible with the requirements of the DETOX programme annually.

MAC comply with ZDHC requirement “11MRSL”to be in new year 2020 the first company in the mid east east and MENA comply with it . This mac road map to reach achievement this goal as table.

WASTE

MAC have Waste Management system for achievement this KPI ”zero waste to land fill” Waste management that includes safe disposal of it in accordance with the Egyptian Environmental Law No. 4 of 1994 and the requirements of customers. MAC also works hard to reduce the amount of solid waste - liquid and recycle it in other industries – and prevent hazardous waste completely through projects such as according to table :-
- Water treatment
- Using as a catalyst to generate energy in the ovens
- Used in the recycling of paper, cartons and packaging materials recycle plastic materials.

Resourcing Utilization : Water , nature gas, erectly

Detox Program

MAC have concept in dealing with resources in this way reduce Water , nature gas, erectly according to the table.

Carbon Foot print (CO2)

MAC encourage and commit to save environment and our add value through this equation (save environment = save money with save earth “behaves and does its best to reduce Capron foot print To prevent pollution of the surrounding climate according table .

Consumption of Energy

Mac have a concept about saving energy not saving money only. but also our surrounding society win by reducing CO2 and reduced climate change to our country “EGYPT”. MAC supports projects to reduce energy consumption according to the table , and incubates renewable energy projects in the near future.

OH & S management system.

Our Commitment

MAC have Strong Social system include OH&S system strong and MAC Apply &have ISO45001:2018 cert is an International Standard that specifies requirements for an occupational health and safety (OH&S) management system, with guidance for its use, to enable MAC CAREPT to proactively improve its OH&S performance in preventing injury and ill-health. ISO 45001 enables MAC, through its OH&S management system, to integrate other aspects of health and safety, such as worker wellness/wellbeing. Developing and implementing an OH&S policy and OH&S objectives : -Establishing systematic processes which consider its “context” and which take into account its risks and opportunities, and its legal and other requirements -Determining the hazards and OH&S risks associated with its activities; seeking to eliminate them, or putting in controls to minimize their potential effects -Establishing operational controls to manage its OH&S risks and its legal and other requirements Increasing awareness of its OH&S risks -Evaluating its OH&S performance and seeking to improve it, through taking appropriate actions -Ensuring workers take an active role in OH&S matters. -In combination, these measures will ensure that MAC reputation as a safe place to work will be promoted, and can have more direct benefits, such as: Improving its ability to respond to regulatory compliance issues:- -Reducing the overall costs of incidents -Reducing downtime and the costs of disruption to operations -Reducing the cost of insurance premiums -Reducing absenteeism and employee turnover rates -Recognition for having achieved an international benchmark (which may in turn influence customers who are concerned about their social responsibilities).

Social Compliance

Amfori BSCI audit (Business Social Compliance Initiative).

MAC have Strong Social Management system & implement . MAC member of amfori BSCI is a global membership Business Social Compliance Initiative (BSCI) is now amfori BSCI. MAC BSCI ID : 4882 .

The amfori BSCI is based on the labor standards of the International Labour Organization (ILO) and other important international regulations like the UN Charta for Human Rights, as well as on national regulations. This initiative aims at continuously improving the social performance of suppliers, ultimately enhancing working conditions in factories worldwide.

SEDEX site (SMETA 4 pillar audit).

And also MAC is member of SEDEX is a global membership organisation and MAC SEDEX company reference : ZC 1025104 , NEWMAC reference : ZC280223394 have And MAC & NEWMAC have SMETA 4 pillar audit report SEDEX that prides itself on making it simpler to do business that’s good for everyone. We’re home to one of the world’s largest collaborative platforms for sharing responsible sourcing data on supply chains, used by more than 60,000 member companies in over 180 countries. SEDEX is one of the world’s leading ethical trade service providers, working to improve working conditions in global supply chains. We provide practical tools, services and a community network to help companies improve their responsible and sustainable business practices, and source responsibly .

MAC is a member of Sedex, a global membership organisation that prides itself on making it simpler to do business that is good for everyone and one of the world’s leading ethical trade service providers, working to improve working conditions in global supply chains helping companies to improve their responsible and sustainable business practices, and sources responsibly.

SA8000:2014 SOCIAL ACCOUNTABILITY

And MAC certified SA8000:2014 SOCIAL ACCOUNTABILITY cert. and comply with All ILO requirements & international – local Workers lows though Apply SA8000:2014 requirements . The intent of SA8000 is to provide an auditable, voluntary standard, based on the UN Declaration of Human Rights, ILO and other international human rights and labour norms and national labour laws, to empower and protect all personnel within an organisation’s control and influence who provide products or services for that MAC, including personnel employed by the MAC itself and by its suppliers, sub- contractors, sub-suppliers. MAC Already Comply with this Standard through an appropriate and effective Management System. SOCIAL ACCOUNTABILITY REQUIREMENTS-
1. Child Labour
2. Forced or Compulsory Labour
3. Health and Safety
4. Freedom of Association & Right to collective Bargaining
5. Discrimination
6. Disciplinary Practices
7. Working Hours
8. Remuneration
9. Management System

WRAP (Worldwide responsible Accredited Production).

And MAC certified WRAP (world's largest independent ) Cert: WRAP is the world's largest independent certification program mainly focused on the apparel, footwear, and sewn products sectors. MAC member WRAP ID : 18283 , NEWMAC WRAP ID:19451 , Becoming a WRAP certified facility involves much more than simply passing an audit. We take a collaborative approach to social compliance certification in which we work with our facilities to ensure that they remain in compliance with our 12 Principles. This does require, however, that all of our facilities actively engage in the process themselves and see to it that effective management systems are maintained to ensure compliance requirements are met. The WRAP Principles are based on generally accepted international workplace standards, local laws and workplace regulations, and include the spirit or language of relevant conventions of the International Labor Organization (ILO). The Principles encompass human resources management, health and safety, environmental practices, and legal compliance including import/export and customs compliance and security standards. The WRAP Certification Program’s objective is to independently monitor and certify compliance with these standards, to ensure that sewn products are being produced under lawful, humane and ethical conditions. Participating facilities voluntarily commit to ensuring that their manufacturing practices will meet these standards, and further commit to passing along, on their part, the expectation that their contractors and suppliers likewise comply with these standards.
1. Compliance with Laws and Workplace Regulations
2. Prohibition of Forced Labor
3. Prohibition of Child Labor
4. Prohibition of Harassment or Abuse
5. Compensation and Benefits
6. Hours of Work
7. Prohibition of Discrimination
8. Health and Safety
9. Freedom of Association and Collective Bargaining
10. Environment
11. Customs Compliance
12. Security

Workplace Conditions Assessment (WCA)

Brands and international buyers are demanding more effective measures for evaluating suppliers’ workplace conditions. Factories are also becoming more proactive in finding ways to benchmark themselves and track progress against competitors and national standards. We have seen a significant shift towards greater transparency and the implementation of sophisticated, yet practical, tools for assessing continuous improvement. The Workplace Conditions Assessment (WCA) program provides a powerful, cost-effective solution for companies and facilities seeking to improve workplace conditions efficiently and in accordance with widely accepted industry standards and best practices. Anchored in Intertek’s extensive social compliance expertise, WCA has emerged as a powerful tool for evaluating, benchmarking and continuously improving supplier workplace conditions. The program is supported by a web-based platform that automates and streamlines the audit process, increasing efficiencies for all supply chain partners.

Better Work Program

MAC is a member of Better Work Program under ID:29594 & have BW audit reports& uploading on BW platform

Finance Corporation (IFC). It was launched in August 2006 in order to improve labour standards and competitiveness in global supply chains. The programme assists enterprises improve practices based on core ILO labour standards and national labour law. It does this with a strong emphasis on improving worker-management cooperation, working conditions and social dialogue. Enhancing respect for labour standards helps enterprises meet the social compliance demands of global buyers, improves conditions for workers, and helps firms become more competitive by increasing productivity and quality. Better Work focuses on labour intensive industries having large numbers of vulnerable workers in developing countries, such as agribusiness, apparel, construction, and light manufacturing. The programme is developing both global tools and country level projects. ILO, IFC join to promote "better work" in global supply chains: An interview with Ros Harvey, ILO and IFC Better Work Global Programme Manager.

ISO28000:2007 cert

ISO 28000, the supply chain security management system standard, developed in response to industry demand from the transport and logistics industry, aims to improve the overall security of supply chains. The requirements for ISO 28000 include all critical aspects for supply chain security assurance. Some examples include: financing, manufacturing, information management, and the facilities for packing, storing and transferring goods between vehicles and locations. Security management is linked to many other aspects of business management. These should be considered directly, when and where they impact security management, including transporting goods through the supply chain.

Global Security Verification (GSV) - Supply Chain Security

Following the events of September 11, 2001, governments and customs organizations around the world have implemented new supply chain security standards. The enhanced supply chain security standards and criteria, including C-TPAT, PIP and AEO, have been embraced and implemented by the global trade community. They aim to secure trade, protect against terrorist acts, and to combat illegal trafficking. As part of enforcing and adhering to the international supply chain security standards, companies must assess their supply chain to identify, mitigate and eliminate potential security risks. So
Global Security Verification (GSV) programme employs a cutting-edge methodology for promoting best practices throughout the global trade industry, enabling importers and suppliers to mitigate risks associated with the cross-border transport of goods, while simultaneously expediting their arrival at destination markets. Best practices are achieved through the effective utilisation of resources, structured processes and innovation. GSV integrates multiple global supply chain security initiatives, including C-TPAT, PIP and AEO. Our mission is to partner with international suppliers and importers to drive the development of a global security verification process, resulting in increased safety assurance, risk control, efficiency and cost savings for all participants. Benefits of GSV for your organization: •Enables importers and suppliers to leverage efforts through a common industry platform and collaboration •Delivers effective data gathering, analysis and reporting capabilities that allow for risk mitigation and more informed decision making for all supply chain partners •Reduces audit fatigue by enabling suppliers to share their verification reports with various importers, allowing them to prioritise resources towards learning and continuous improvement versus repeat auditing •Employs a consistent scoring methodology across all players that is combined with the use of automated auditor tools to provide increased audit efficiency, consistency and better reporting capabilities .
Best practices are achieved through the effective utilization of resources, structured processes and innovation.
GSV integrates multiple global supply chain security initiatives, including C-TPAT, PIP and AEO.
Their mission is to partner with international suppliers and importers to drive the development of a global security verification process, resulting in increased safety assurance, risk control, efficiency and cost savings for all participants.

Supplier Compliance Audit Network (SCAN)

- SCAN is One of the most common complaints made by the international supplier base is the repetition of Supply Chain Security audits. This common complaint brought multiple industry leaders together in September 2014 to identify a strategy that would help reduce the cost and number of supply chain security audits conducted on global suppliers and factories each year. This collaboration led to the creation of a single agreed-upon security audit and sharing platform that would allow importers to conduct and evaluate shared CTPAT compliant supplier and factory security audits.
This common complaint brought multiple industry leaders together in September 2014 to identify a strategy that would help reduce the cost and number of supply chain security audits conducted on global suppliers and factories each year.
This collaboration led to the creation of a single agreed-upon security audit and sharing platform that would allow importers to conduct and evaluate shared CTPAT compliant supplier and factory security audits.
- The Supplier Compliance Audit Network (SCAN) was developed to facilitate this strategy and establish an audit sharing platform that would help improve audit consistency, lower audit costs, and reduce audit frequency while maintaining confidentiality. Both US Customs and the CTPAT organization have been introduced to SCAN and have acknowledged the potential benefits of the program.
SCAN is comprised of a diverse group of importers both big and small. Member companies may be competitors in the market, but partners in the efforts to improve supply chain security.
Member companies may be competitors in the market, but partners in the efforts to improve supply chain security.
SCAN is committed to creating a shared supply chain security audit program.
SCAN will benefit both the member companies and the global suppliers who participate through fewer audits conducted and increased consistency among supply chain security expectations. This collaboration will lead to lower costs of goods for both parties.




Product and materials

Mac's focus in manufacturing its products is to follow the events of manufacturing Approach by adhering to high quality standards in the manufacturing processes .
-Mac has a central laboratory that performs chemical and physical tests on all materials (yarns, inks , auxiliary chemicals - foam and latex ,TPE,PVC ,...etc.). as well as packaging materials. The laboratory also performs tests on semi -products and final products. MAC IPC control standards are also applied in manufacturing processes.




IPC Approach

Mac applying IPC system to control manufacturing processes to improve and reduce Defective product and access to zero Defect .




AQL -Random final Inspection & PDI Approach

Mac is committed to applying the criteria of random final inspection & PDI ( Per delivery inspection ) to all its products according to the classification of defects to (critical – Major- Minor ) before shipping to our customers. to stop any defective product and prevent it from reaching a customer.

OEKO-TEX® with Appendix6

-What does the OEKO-TEX® label mean on our MAC products ?
If a textile article carries the STANDARD 100 label, you can be certain that every component of this article, i.e. every thread, button and other accessories, has been tested for harmful substances and that the article therefore is harmless in human ecological terms. The test is conducted by our independent OEKO-TEX® partner institutes on the basis of our extensive OEKO-TEX® criteria catalog. In the test they take into account numerous regulated and non-regulated substances, which may be harmful to human health. In many cases the limit values for the STANDARD 100 go beyond national and international requirements. The criteria catalog is updated at least once a year and expanded with new scientific knowledge or statutory requirements. It is not easy for manufacturers and customers to keep an overview of the legal situation concerning harmful substances every day

Raw Materials & Recycling Approach



Product and materials

Mac is committed to adhering to the approach to using raw materials that have been manufactured from recycling. That is why PES yarns recycled have been adopted in the manufacture of our products, and . Also, Mac is destined to obtain GRS certification for its products .

Compliance Social Responsibility (CSR)

MAC is concerned with the surrounding community in the 10th of Ramadan region by contributing to the support and care of the Khamis Charity Foundation (an organization within the group\'s Oriental Snacks) in the 10th of Ramadan to support its activities:-
- Contributing to support free treatment and relief operations for families in the 10th of Ramadan, through the Khamis Charitable Hospital.
- Participation in support of the Million Health Initiative for C Virus Therapy.
- Participating in supporting the construction of government schools in the 10th of Ramadan and Bliss in cooperation with the Egyptian government.
- Participate in the support and care of the deceased students through the British (BUE) University (affiliated to the group).

- Participate in supporting and providing dental treatment services through Pharmaceutical College in the British University
- Participate in support of free Hajj and Umrah trips for 50 workers per year from MAC CARPET.
- Participation in supporting an orphanage in the 10th of Ramadan, which is the El Hana House for Orphans, through the Khamis Charitable Foundation.
- Organizing Football competition annually - entertaining employees at MAC CARPET.

Reference